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The HELANTEC fast-fill technology

RapideRAPIDE gas filling systems

We deliver the highest-capacity manual gas filling systems for IG units.

The fast-fill technology is particularly well suited for the following requirements:

  • short cycle times
  • high capacity
  • filling in the production line – prior to the secondary sealing
  • large units, special formats and model IG units
  • universal implementation
  • reliable gas concentration / quality
  • documentation of the entire filling process

The emphasis is not on filling speed, but rather on highest efficiency. In addition to a short filling time, efficiency also includes low gas consumption, reproducible gas concentrations, easy adaptation to different tasks, as well as high availability at low maintenance costs.

Only these criteria enable fast and economical manufacturing of gas-filled IG units. Only the HELANTEC technology enables this efficiency.

With the fast-fill technology, during the filling process, in addition, the air is suctioned out of the IG unit. In this process filling capacity and suction capacity are precisely synchronised. Our proven gas analyser for concentration measurement is integrated in all of our gas filling systems. During the entire filling process, gas concentration is measured continuously and as soon as the desired gas concentration is reached the filling process is ended automatically. This is the only way to achieve uniform quality for each filling process.

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The integrated process control (IPC) can be installed as an option. With this option the filling process is visualised and documented. Thus you have a verification of quality for each filling process, i.e. each IG unit. Automated and without additional effort. HELANTEC is always a step ahead and only HELANTEC makes gas visible!


Helantec GmbH

Werner-von-Siemens-Str. 47A
76646 Bruchsal (Germany)
Fon +49 7251 857-31
Fax +49 7251 857-39
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